cold-ribbed-wire-plant

Cold Ribbed Wire Plant

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Overview

ASSOMAC provides high-speed integrated Cold Ribbed Wire Lines designed for the continuous drawing and ribbing of mild steel low carbon wire rods and stainless-steel wire rods, utilized for construction bars and mesh welding. Our esteemed customers have entrusted us with the task of delivering a modern, high-speed machine that is easy to operate, cost-effective, and minimizes downtime. In response, we developed several tailored solutions to meet their requirements.


cold-ribbed-wire-plant
Specification

This line features a double skin type tilting payoff that operates hydraulically and is equipped with entanglement sensors for uninterrupted high-speed wire rod payoff. It includes an inline descaler positioned horizontally and vertically, along with a motorized brushing setup and a motorized wire pre-lubricating unit. Additionally, the line boasts a Double Deck Drawing-cum-Ribbing Machine, available with or without a two-speed gearbox, where the lower deck is dedicated to sizing and the upper deck to ribbing.

The setup incorporates an imported ribbing cassette offering various ribbing patterns, along with a cheese-type spooler that features a hydraulically operated traverse system, as well as spool clamping, lifting, and shifting functionalities for quick and efficient loading and unloading of spools. Other components include collapsible spools, a butt-welding machine, a variable speed AC vector frequency drive control panel, and an operator control station, all part of the complete plant.

Key Features

Technical Specifications

Intel Wire Rod Dia 1.4 - 5.5 mm
Finish Wire Dia 1.2 - 4.0 mm (Ribbed / Plain)
No. of Dies 1 Pre Rolling Cassette + 1 Ribbing Cassette
Line Speed* 8 - 12 mtrs./sec.(*Model Dependent)
Power Requirement 3 HP at Pay Off
8 HP at Descaling
220 HP at Drawing Cum Ribbing Block
40 HP at Ribbing Block
40 HP at Spooling
Spooling 3 HP at Spooler Power Pack
Brakes Through Dynamic Braking & Pneumatic Brakes 
Transmission Through Heavy Duty Gear
Controls Synchronized A.C. Variable
Frequency Drives Speed Reduction gearbox
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